Note: This recall has been reannounced.
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Recall Details
| May 3, 2005 Alert #05-568 |
The following product safety recall was voluntarily conducted by the firm in cooperation with the CPSC. Consumers should stop using recalled products immediately unless otherwise instructed. It is illegal to resell or attempt to resell a recalled consumer product.
Name of Product: Polaris 2004.5 'Sportsman 500,' 2005 'Sportsman 400,' 'Sportsman 500,' 'Sportsman 600,' 'Sportsman 700,' and 2005 'Scrambler 500'
Units: About 14,882
Manufacturer/Importer: Polaris Industries Inc., of Medina, Minn.
Hazard: Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM) which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death. Affected units can be verified by comparing the last six digits of the Vehicle Identification Number (VIN) to the serial number range in bold type below. NOTE: Not all 2004.5 and 2005 vehicles are affected. Please review the affected unit table below.
Incidents/Injuries: Polaris has received 26 reports of the ECM overheating. No injuries have been reported.
Description: Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the right front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The VIN, or serial number is permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs.
| Model(s) Affected | Model Number(s) | Serial Number Range - (last six numbers of VIN) |
|---|---|---|
| 2004.5 Sportsman 500 | A04CH50AR | 4XACH50A*4 407617-407876 |
| 2005 Sportsman 400 | A05MH42AB | 4XAMH42A*5A 354270-354759, 360481-360630 4XAMH42A*5B 411353-412822 4XAMH42A*5A 353730-354269, 360631-360780 4XAMH42A*5B 411593-411832, 413068-413137 |
| 2005 Sportsman 500 | A05MH50AB A05MH50AC A05MH50AG A05MH50AH |
4XAMH50A*5A 350562-351321, 355431-355580, 359016-359730, 362935-362979 4XAMH50A*5B 407877-408216, 411873-411912, 415275-416014, 417015-417299 4XAMH50A*5A 355581-355835, 358431-358715, 359831-360290 4XAMH50A*5B 411913-412207, 415350-415419, 416015-416279, 417315-417614, 418310 4XAMH50A*5A 350342-351590, 355280-355430, 358716-359790 4XAMH50A*5B 408217-408556, 411833-411872, 415200-415274, 416280-416564, 417615-418114 4XAMH50A*5A 350782-351051, 355130-355279, 359231-359630, 362765-363854 4XAMH50A*5B 412208-412332, 415420-415754, 416715-417014, 418510-418704 |
| 2005 Sportsman 600 | A05MH59AK | 4XAMH59A*5A 349790-350341 |
| 2005 Sportsman 700 | A05MH68AK A05MH68AN A05MH68AP |
4XAMH68A*5A 349720-349789, 351776-352060, 353253-353487, 356181-356390 4XAMH68A*5A 360901-361245, 362707-362764, 363575-363646 4XAMH68A*5A 349130-349719, 351591-351775, 353488-353729, 355836-356180 4XAMH68A*5A 360781-360900, 361286-361545, 362582-362706 4XAMH68A*5A 362597-362609 |
| 2005 Scrambler 500 | A05BG50AA | 4XABG50A*52 523011-523889, 527617-528602 |
| *=Check Digit. This could be either a letter or a number |
Sold at: Polaris dealers sold these ATVs nationwide from August 2004 through February 2005 for between $5,999 and $7,299.
Manufactured in: United States
Remedy: Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.
Consumer Contact: Call Polaris at (800) 765-2747 between 8 a.m. and 12 midnight ET everyday, or log on to the company's Web site at www.polarisindustries.com
2004.5 Sportsman
2005 Sportsman
2005 Scrambler
Note: Individual Commissioners may have statements related to this topic. Please visit www.cpsc.gov/commissioners to search for statements related to this or other topics.
Related Recalls
The high voltage cables on the motor controller unit can be loose, causing the cable to arc or overheat while in use, posing fire and crash hazards and risk of serious injury.
The recalled ATVs fail to comply with the requirements of the federal mandatory ATV safety regulations. The youth ATVs’ mechanical suspension fails to comply with safety requirements, posing a crash hazard. The adult ATVs’ service brakes fail to sufficiently stop the vehicle, posing a crash hazard, and the handlebars pose a laceration hazard if the adult rider’s body or head impacts the handlebars. ATVs that fail to meet the mandatory safety regulations pose a risk of serious injury or death.
The throttle lever on the recalled ATVs can fail to return to the idle position when a driver releases it, and the vehicle could then unexpectedly continue to accelerate, posing a crash hazard.
The recalled youth ATVs fail to comply with the requirements of the federal mandatory ATV regulations. The handlebars pose a laceration hazard if the child rider’s body or head impacts the handlebars at a high rate of speed. ATVs that fail to meet the mandatory safety requirements pose a risk of serious injury or death.
The ATV can leak fuel at the fuel pump flange outlet, posing a fire hazard and risk of serious injury to the rider or passenger.
The youth ATVs fail to comply with the requirements of the federal mandatory ATV safety standard. The handlebars pose a laceration hazard if the child rider’s body or head impacts the handlebars at a high rate of speed. Additionally, the parking brakes fail to hold, posing a collision hazard. The ATVs are also missing the required safety reflectors for vehicles intended for use by children 10 years and older. The 518 CY125ATV-6 model’s footguards pose a laceration, contusion, and amputation hazard if the rider’s foot enters the rear wheel environment. ATVs that fail to meet these mandatory safety requirements pose a risk of serious injury or death.
The U.S. Consumer Product Safety Commission (CPSC) is charged with protecting the public from unreasonable risk of injury or death associated with the use of thousands of types of consumer products. Deaths, injuries, and property damage from consumer product-related incidents cost the nation more than $1 trillion annually. CPSC's work to ensure the safety of consumer products has contributed to a decline in the rate of injuries associated with consumer products over the past 50 years.
Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.
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- Report a dangerous product or product-related injury on www.SaferProducts.gov.
- Call CPSC’s Hotline at 800-638-2772 (TTY 800-638-8270).
- Contact a media specialist.
