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Recall Details
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FOR IMMEDIATE RELEASE September 27, 2004 Alert #04-585 |
The following product safety recall was conducted voluntarily by the firm in cooperation with the CPSC. Consumers should stop using the product immediately unless otherwise instructed. It is illegal to resell or attempt to resell a recalled consumer product.
Name of Product: Polaris "Sportsman 700 EFI" ATVs
Units: About 12,170
Manufacturer/Importer: Polaris Industries, Inc., of Medina, Minn.
Hazard: The throttle cable may bind when the handlebars are turned full left or full right, resulting in an increase in engine speed and unintended vehicle acceleration. In addition, the fuel line may rub against the vehicle chassis, resulting in a fuel line leak which could be a fire hazard.
Incidents/Injuries: There have been 19 incidents (including two minor injuries such as scrapes, bruises, and minor injuries to the leg, knee, and shoulder) involving the throttle cable binding which may cause the ATV to accelerate. There have been 31 incidents (but no injuries or fires) involving gasoline leaking from the fuel line rubbing against the chassis.
Description: All model year 2004 "Sportsman 700 EFI" ATVs with model numbers A04CH68CU, A04CH68AU, A04CH68AP, and A04CH68AQ are part of this recall. The model number is on the rear upper frame tube located directly under the right side of the seat. The ATVs have black seats with a grey, red, and black chassis. "700 Sportsman" is prominently displayed on the right and left side of the chassis, body and fuel tank, and "EFI" is displayed on the instrument/headlight pod.
Sold at: Polaris dealers sold these ATVs nationwide from March 2003 to August 2004 for between $7,899 and $8,899.
Manufactured In: U.S.A.
Remedy: Free repair. Contact your Polaris dealer to schedule an appointment to inspect, reroute, and replace the throttle cable and the fuel line as necessary. Polaris has notified consumers directly about this recall.
Consumer Contact: Call Polaris at (800) 765-2747 between 8 a.m. and 12 midnight ET everyday.
Note: Individual Commissioners may have statements related to this topic. Please visit www.cpsc.gov/commissioners to search for statements related to this or other topics.
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The operator’s guide maintenance schedule section contains incorrect information regarding proper maintenance intervals for the clutch which can lead to clutch failure, including fragments to be ejected from the vehicle if not serviced, posing a risk of serious injuries.
The improperly routed brake line can contact the front wheels during vehicle operation resulting in brake line damage and brake loss, posing a crash hazard.
Incorrectly installed check valves and vent hoses can lead to fuel overflow, posing a fire hazard.
The main injector fuel return hose can leak, posing a fire hazard. This can also result in serious property damage, injuries or even death.
A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.
The U.S. Consumer Product Safety Commission (CPSC) is charged with protecting the public from unreasonable risk of injury or death associated with the use of thousands of types of consumer products. Deaths, injuries, and property damage from consumer product-related incidents cost the nation more than $1 trillion annually. CPSC's work to ensure the safety of consumer products has contributed to a decline in the rate of injuries associated with consumer products over the past 50 years.
Federal law prohibits any person from selling products subject to a Commission ordered recall or a voluntary recall undertaken in consultation with the CPSC.
- Visit CPSC.gov.
- Sign up to receive our e-mail alerts.
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- Report a dangerous product or product-related injury on www.SaferProducts.gov.
- Call CPSC’s Hotline at 800-638-2772 (TTY 301-595-7054).
- Contact a media specialist.
